At MGM Machinery, we offer the best opportunities for our customers to acquire only the finest edge banders, with product brands such as Cehisa and Saber Elite we can offer a multitude of specifications, speed and direction of feed throughout our range.
Cehisa is a brand of edge bander that has over 40,000 machines in operation around the world and the company specializes in edge banders only. We absolutely love representing this brand so please feel free to check out some of the models we offer:
Cehisa Dynamic Motion, Evo Pro, Evo Pro Plus, Rapid Pro Plus, Pro 12 Concept and the heavy-duty Avant series.
Saber Elite is MGM Machinery’s very own brand and is made up of a group of specialist manufacturers around the world. We have three models of edge banders specifically targeting the Australian market and we are happy to offer the following models designed for the smaller business with features and finish in mind: Smart Edge 1, Saber Elite Smart Edge 1P and the Saber Elite Smart Edge Pro.
WHAT ARE EDGE BANDERS?
Edge Banders come in a variety of sizes and forms. Edge banding is a crucial part of any cabinetmaker, joinery or shopfitting business and the size, specification and speed of an edge bander is typically measured on the size and production required.
Even such life-changing scenarios like COVID-19, have had many people evaluating their home’s design, and there is a growing interest in hygienic solutions that not only provide a neat, long-lasting finish, but also preserve the household’s health.
Here’s the non-technical concept — the margins of plywood, particle board, and other artificial wood cores such as MDF are rough, unfinished, unprotected, and ugly. To compensate, some ingenious people devised technologies that allow you to glue distinct bands of glossy finished material to the rough edges to match the tops and sides. The edgebander tape is a thin band or strip that ranges in thickness from 0.018 inch to 5mm thick and comes in rolls of 250 feet. It provides better resilience and impact resistance; thicker edging is utilized in higher usage of edge banding production lines and commercial applications. For optimal impact resistance, the military, for example, wants a 3/8″ solid wood edge banding.
In conclusion, edge banders is an industrial equipment that uses a hot-melt adhesive or glue to affix edgebander tape to the bare edges of wood panels.
HOW DO EDGE BANDERS WORK?
Edge banding is the technique of using edging to conceal the rough edges of wood panels. Edgebander tapes are the more used name for the narrow strips used in the machine. Edge banding is done mostly in a business setting with the help of edge bander machines, which are industrial devices that use a hot-melt glue — a type of thermoplastic adhesive also known as hot-melt glue. This is for processing thermoplastic edgebands up to 3 mm thick and 50 mm wide. In addition to that, edgebanding machines can be customized to meet specific requirements.
Edge Banders apply glues such as EVA, PUR or Polyolefin from a heated glue pot up to a glue roller (Glue Head) and apply glue to the edge of the material to be edged. At the front of the machine a coiled roll of edging, usually ABS, PVC or Veneer, is fed into the machine automatically to meet a set of pressure rollers that sandwich the edge band to the edge of the now glued material.
The workpiece that has been glued and now with the edging applied is transported through the machine through an automated track system typically with soft pads on the bottom and rubber rollers on the top holding the material in place traversing through the machine.
The edging is then trimmed front and back with a set of saw blades and the top & bottom of the edging is machined with radius trimmers to form a smooth radius on the top & Bottom.
Some configurations also utilize radius scrapers on the top and bottom for an even smoother finish, end rounding can also be made available on certain models to round the ends of the panels vertically. You can also see some configurations using buffers to polish the edging to give it a brighter appeal.
WHO USES EDGE BANDER MACHINES?
Banding across the edges of a variety of materials can be used to create the furniture. Traditionally, thin woods like pine or mahogany were used for edge banding, but modern processes allow the edge bander machine operators/workers (also edge bander technicians) to use plywood made from a variety of woods, including birch, red oak, walnut, cherry, and mahogany, among others. Other wood-based products, such as MDF and particle board, can be used instead of plywood. PVC, acrylic, metals, wood veneer, and melamine are among the materials that can currently be used as edge banding. All these items can be used to create the edge banding project.
So, whether you’re a cabinet maker, joiner, sign maker or shop fitter, then the edge bander is for you, with most sheet material these days in the above industries requiring the panels to be cut to size first exposing the raw material substrate then banding the edge with a matching or different coloured edge is required.
HOW TO USE AN EDGE BANDER?
Your edge bander machine parts, raw materials, operational proficiency, and the machine itself all have an impact on the quality of your edge banding production line. MGM can give you advice you could remember and use when having your edge bander machine in action.
The most popular products are still hot melt edge banders, which employ a glue pot or cartridge to hold and dispense the edge bander glue. An extra changeover pot will save a lot of time with your edge bander machine. It’s also important to remember that because the adhesive deteriorates with time, always turn the equipment off when not in use. In addition to that, make sure that you clean your edge bander machine on a regular basis. Having said this, you can purchase an edge bander cleaner to save some bucks from hiring professionals to clean it.
Acclimatize the board and edging to the workplace/environment for at least 24 hours for single sheets and three days for boards in the middle of a pack for the optimum adhesion to any product. To guarantee that the temperature of the board and the edge are the same, some edge bander operators employ another device to test the temperature of both.
For the storage of your edge bander machine, edge banding tape should be laid horizontally to keep the roll’s initial tightness. A consistent indoor temperature of 17-20 degrees Celsius is the optimal temperature. Store the edge bander machine’s edges away from dust and preferably in a place with no windows to protect them from UV light, which could damage the primer. End grain veneer and veneer edgings should be kept in a firmly sealed plastic bag. This keeps them from getting brittle by preventing them from drying out.
Here are some few tips on how to use edge bander equipment — the most fundamental duties of an edge banding machine for making door panels, especially acrylic door panels, are rough repair, tracking pre-milling, and front and rear cleaning, so that the items you will build have high-quality surface details, and to manufacture more high-quality products.
You can also find an edge bander glue removal device on some of the machines. However, the glue remover device is so sensitive that it is crucial for the items to be cleaned before and after application. The results are striking, particularly with the acrylic door panel and cabinet edge seal.
However, some edge bander operators find the flat scraping and pneumatic adjusting knife features of an automatic edge banding machine useless. These customers seek an edge banding machine that does not require edge bander manual cutting tool adjustment and instead uses a pneumatic tuning knife or automatic knife adjustment. Nevertheless, this type of machine does not exist, and you must manually set those cutting tools for the best edgebanders finished product results.
WHAT IS EDGE BANDING’S ADVANTAGE OVER SOLID WOOD EDGING?
Solid wood edge banding is generally more expensive due to the labor-intensive nature of the process and the greater quality of the material used. We consider this a premium option because there are additional phases in the manufacturing process. Internal solid wood edge banding with HPL tops, as mentioned above, is undoubtedly our strongest and most durable solution.
We’ve found that professionally manufactured edge banding is easier to work with, quicker to install, and more attractive than solid-wood edging we produce ourselves. This is because commercial edge banding doesn’t require clamping, doesn’t create glue squeeze-out, and is less apparent than solid strips that are 14″ thick or less. Edge banding can even be used on curved edges—try achieving that with solid strips! And, if correctly placed, edge banding lasts a long time.
Edge bander machines are used for both functional and cosmetic objectives.
Edge bands provide a number of important functions for your edge banding production line/repair needs. First, they serve as de facto seals on the edge of the core material, keeping moisture out. Second, by offering impact resistance, a good edge banding production line improves durability and resilience. Solid wood edging can also add to the overall strength and durability of the piece of furniture. Most edge banding machines offer a glossy finish that matches your tops and sides and hides unsightly, rough edges. To soften acute angles, radial edges can be used.
Edge banding is available in rolls with varying thicknesses. Depending on the buyer’s needs, the width will also vary significantly. After determining the appropriate size, the user should roll out the band to the suitable length and cut it to suit the project’s edge. To allow for alterations, it’s ideal to start with slightly larger pieces. An edge banding machine can be used to make the edge bander safe operating procedures considerably easier.
WHICH EDGE BANDER IS THE BEST FOR ME?
It’s important for you to choose which edge bander brand and type is going to help you finish your woodworking project with the least hassle. We’re here to help you with that – always putting service before sales at MGM.
Woodworking machine manufacturers continue to introduce around 2,000 new plastic materials into the marketplace each year, while woodworking tool manufacturers have honed cutters capable of unheard-of feed speeds, even in difficult-to-cut materials.
For more than 2,000 years, craftsmen have used a variety of decorative trim materials to cover the margins of furniture assembly elements. Traditionally, edge treatments on panels and rails were employed to conceal edge-joint construction methods or a less appealing wood material used in the assembly’s body. The operations were lengthy, labor-intensive, and costly. Before buying it’s best to look up some edge bander reviews online.
A fascinating shift in direction has occurred as edge banders and materials have evolved in recent years. Increasing feed speeds and output capabilities prompted the development of larger, more complicated machine systems capable of the increase in the edge banding production line every day.
However, in the last several years, there has been a significant shift. Manufacturing costs and, to a lesser extent, novel marketing methods are currently driving edge bander machinery development. Thanks to today’s technology, it allows us to have machine system capable of almost instantaneous switching and a wide range of tasks.
Availability & dimensions of the woodworking machine
Edge banders come in a wide range of sizes and types, from smaller machines for applying pre-glued edge banding to massive double-end edge bander systems with more than 80 feet of length and 30 or more independent machining stations on each side.
To give an example, the smallest edge bander machines come with a variety of functions linked to simply attaching the trim material to the workpiece. Quite refined elements, such as motorized feed and part directing systems, can be found even in the smallest of machines.
The most modern technology in edge banding machines is not like any previous system. It appears to be a CNC router that has been over-developed. It is, in fact, but with a variety of tool change methods and possibilities. At least two edge banding machine manufacturers are producing these massive CNC machining centers capable of duplicating the work requirements of numerous different sophisticated woodworking machines into a single workstation, including most, if not all, traditional edge banding procedures.