Spindle Moulders or wood sharpers are stationary woodworking machines that mill profiles on wood stock using cutter heads driven by a vertically aligned spindle. Stock or blanks are the terms used to describe the wood that is fed into a moulder. The spindle, which revolves between 3,000 and 10,000 rpm and runs along a vertical fence, can be lifted and lowered in relation to the shaper’s table.The most common type of spindle moulder has a vertical spindle; some have features like tilting of the main spindle and automation of the rise and fall of the spindle, CNC controlled fences and programable touch screen controllers.
Spindle moulding machines are often used to machine wood for a variety of applications, including shutters, windows, frames, and doors. Tenoning for window assemblage, a milling operation used to link side jambs to head jambs in window frames and frames in general, is also possible with this equipment. These are ‘secondary processing’ tools that work on solid wood and are not intended for cutting to size timber, but rather for finishing, milling, and later operations.
In today’s world, the small-scale woodworking sector has numerous issues such as profitability, productivity, quality, time delays, to name a few. Surviving in today’s highly competitive economy has become quite challenging. Machining profiles with a spindle moulder increases the efficiency in many work shops and allows for the manufacturer to step out of the box and profile or machine shapes with the use of bearings or copy rings. The spindle moulder is probably the most versatile machine in the wood working industry.
A guard set above the cutter protects the operators hands and clothes from being dragged into its blades, which is the most important safety element when working with any hi speed spindle. Jigs, fixtures like hold-downs, and accessories like feather boards all help to reduce injury and provide better cuts in general. The starting pin, also known as the fulcrum pin, is a metal rod that threads into the table a few inches away from the cutter, allowing stock to be fed into it freehand.
A power feeder keeps appendages and garments out of harm’s way while increasing output and maintaining a steady milling rate. They may have many speeds and use rubber wheels to feed materials through the cutting head.
The spindle moulder is considered a potentially hazardous machine, so you must take certain safety precautions:
In today’s competitive environment, lowering production costs is the most important source of profit, which can only be achieved by increasing production speed and reducing non-productive time spent on the floor setting up equipment and tools.
Being a stand-alone machine with a vertical shaft that is threaded at the top and has a stepped flange at the bottom which is normally 30mm in diameter. There’s a wide selection of specialised cutters, each one board to fit the shaft diameter. The wood that is fed into a spindle moulder is referred to as “stock” or “blanks.” The shaper’s table may be elevated and lowered in relation to the spindle, which spins between 3,000 and 10,000 rpm and runs along a vertical fence. Now you may be wondering, what is a spindle moulder used for and what can you do with a spindle moulder? Printing profiles on wood is usually done with spindle moulders. You might also use one to shape or trim your woodwork. Some types of this equipment can be used to make joints during the tenoning process. You can learn to tune the machine for a precise cut after you understand what you want to do. To put it another way, after you figure out what you’re going to use it for, you’ll be able to adjust it to get the right cut.
From its description, it looks a little complicated to work with but once you’ve got to practice and exercise the machine, then it’ll be easy. However, if you’re asking the question, how to use a spindle moulder and how to set up a spindle moulder? Well, we have these steps you can read through for recommendations:
1. Organize and prepare your workstation.
Remove any debris or unnecessary objects from the area around the spindle moulder machine. Make sure the exhaust system or dust collector is in the correct position. Install a dust collector if your machine does not have one. Dust can be dangerous to your respiratory system if inhaled. Also, it is critical to advise other members of your team to leave the area if they are not working on the project at hand, as this congests your job site and increases the risk of accidents.
2. Pick your blade
A spindle moulder has the advantage of being able to deal with a variety of pieces of different shapes and sizes. Choose a blade that is appropriate for the profile you want to build. If this is your first time using a spindle moulder, seek assistance from an experienced artisan or enthusiast for your safety. When you use a sharp blade without taking the proper precautions, you may risk injuring yourself. As a result, it’s best to get guidance from an expert during the first few times you use it. And once you’ve mastered the technicalities of using them, you’ll be able to do your work on your own.
3. Make sure you adjust the Fake Fence
Spindle moulder machines have a bad reputation for converting woodwork into a weapon. If the revolving cutter comes loose while rotating at high speed, it becomes insanely dangerous. Accidents can be avoided with the use of fake fences. Artificial fences are not standard on most machines, although they are optional. Because one size does not suit all, you should construct fences that match the blade you’ll be using. A narrow fence is required for small blades and vice versa. Adjust your fence to be as close to the cutter as possible. Fences are usually parallel to one other in order to allow for straight cutting. You may, however, adjust it for angled cuts.
4. Creating the cut
When you’re ready to start trimming your wood on your spindle moulder machine, turn on the machine and the exhaust system. Apply downward and toward the fence pressure to the piece of wood. Push it against the cutting blade with equal force. You should be able to apply the appropriate pressure to achieve the desired cut.
Because a spindle moulder motor is too large and heavy for a hobby workshop, the spindle moulder is a machine for business use. They also require a 20A supply, which may be inadequate for a household supply unless other arrangements are made.
Instead, the amateur or hobbyist is considerably more likely to own a router table, however the same H&S considerations must be observed. The router table is often smaller, lighter, and powered by a regular 12″ router. As a result, smaller-capacity work is produced, while it’s common for a trade workshop to have both bigger and smaller-capacity machines.
A router cutter revolves at roughly 20,000+ rpm due to the smaller diameter cutters, although the peripheral speed of a tip compared to a spindle moulder machine may be a little slower. This varies depending on the diameter of the router cutter; for example, a 50mm diameter cutter rotating at 18,000rpm travels at 107mph.
While a spindle moulder’s larger capacity allows for larger projects to be machined, a router bit’s small diameter allows it to follow a template in a tight inside curve that a spindle moulder cutter could never hope to achieve.
For spindle moulder or spindle moulder parts, MGM Machinery offers the most durable and highest-quality products. These are highly accurate, as well as being safe and simple to use. The correct Spindle Moulder, when installed and operated by qualified specialists, will provide years of trouble-free and accurate performance. Aside from the precision that these machines can provide, the quality of the cut is also essential. This can provide a tidy, precise cutting experience for the operator.
The machinery requires no additional maintenance other than the collection of dust and wood sawdust on a daily or weekly basis, depending on how frequently they are used. For the spindle moulder machines, vacuum cleaner supports are already available in our product line. Installation services are also supplied by the business, which are provided by professional dealers who cover all of Australia.
So, if you’re looking for a spindle moulder in Australia, MGM Machinery is the answer, so dial in and chat with us.